PHYSCI-70
12. Vacuum Forming

Week 12: Wildcard week

This week we got to choose what we wanted to do! I decided to do two projects: one was the vacuum forming project. The other was composites.

Vacuum forming

This was what the machine looked like.

vacuum forming machine

Basically, I cut a piece of this clear plastic and clamped it between the metal square (the metal square displayed at the top of the machine in the picture above). Then, I used the red handle to ensure the metal square attached to the plastic is near the top of the machine. Then, I turned on the heat. The heat slowly melts the plastic. While the heat is warming the plastic, I placed the laser-cutting tool (the below picture is what it looks like) onto a piece of wood. Placing it ontop of the wood before putting it on top of the metal balls makes it easier to peel later on.

laser cutting tool

Once the plastic becomes translucent, I lower the metal square-plastic combo down to go over the laser-cutting tool. I then press the vacuum button and watch as the plastic molds over the laser cutting tool. I then take thhe plastic formed around the laser cutting tool out and pop out the laser cutting tool. Here is what it looks like!

laser cutting tool vacuum

Bonus: composites

I also worked on composites! Essentially, in composites, you are able to combine multiple materials to make a composite piece that is tensile and strong.

I essentially tore pieces of cloth and wove it into a square. I then put it on top of this plastic-wrap covered. pink pre-formed extrusion. By putting it on top, I am aiming to make a bowl. I then coated these pieces of cloth with resin. I then used resin to attach a burlap heart. I then layered it with plastic wrap with holes in it (I created holes by using this device that looked like a spiky torture device) and then these fluff material. Afterwards, I shoved it all into a vacuum seal bag.

composite-1 composite-2

I then used the vacuum seal device to seal the thing and then I used the vacuum setting to vacuum all air out. You could see the stack of material become more compact. I then let it rest until it was ready. It turned out great!! The plastic was a bit hard to peel off though!

final-heart-burlap